By Peter R. Whiteley
From the eighth Australasian convention on Aluminium Casthouse know-how in Brisbane, Australia, September 14-17, 2003
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Extra info for Aluminium Cast House Technology VIII
We seem to have exchanged the typical corundum growth problems for a consumable lining, which slowly wears away. C. castable? Practical experience suggests there is no clear winner and there are many factors, which affect the choice varying from personal preference to availability. C. C. castable in the ramps and sills. The most commonly used castables in the market is as follows: Material Bond type Hydraulic Max. service temperature 1400 C Refractoriness °C (Seger cone) 1785 (35) Bulk density kg/m3 2820 Albond/ Calcined bauxite Alcast extra HS/bauxite Mideast calcined bauxite Plasram/ bauxite Hydraulic 1400 C 1650 (29) 2900 Hydraulic 1500 C 1750 (34) 2560 Chemical 1700 C 1790 (36) 2750 53 Typical Aluminum Furnace Lining Design Considerations During the 1960's "freeze plains" were the basis of good design for all below metal level refractory linings.
If this was allowed to continue the furnace casing would have eventually split at the welds and the aluminum would have run out. This condition was evident on three different furnaces at Hillside. The only solution to this situation was to demolish the refractory completely, cut of the affected steel sections and rebuild the furnace casing, an exercise that would be both costly and time consuming. A decision was made by the engineer to conduct a metallurgical analysis of the 48 affected area. In situ hardness measurements were taken in various areas and a sample was removed for chemical analysis.
De Saro Light Metals 2003. (TMS), 1103-1107 22 Aluminium Cast House Technology - Eighth Australasian Conference Edited by PR. C. Tandon and Man Mohan Hindalco Industries Ltd. ; 231 217 ; India Introduction Hindalco Industries is the largest integrated aluminium complex in India, with all its major facilities except mines, foil and wheel plant located in and around Renukoot. The capacity expansion has been continuous since its inception from 20,000 MT per annum in 1962, to existing 3,42,000 MT per annum.
Aluminium Cast House Technology VIII by Peter R. Whiteley